Decorative Finishes
Custom parts can be categorized as functional or decorative. Functional parts
are typically used inside a device or in an application where appearance is less
important. Decorative parts are those where appearance is more important. For example
a maker of a cell phone would consider the phone case as decorative but an internal
bracket for a circuit board as functional. If you need a decorative finish for a part consider these tips:
- Metal Brushing: Creates a texture that hides imperfections (on sheet metal
parts).
- Buff Polishing: Provides a glossy finish on surfaces accessible by the polishing
wheel and slightly rounded edges. For a longer lasting polished finish and/or for the brightest appearance also add chrome or bright nickel plating - otherwise you may need to brighten up the finish periodically with polishing cloths. For 2D parts cuts from sheet material we recommend specifying waterjet. For 3D parts we recommend to specify a surface and edge finish of Ra 32 or 16.
- Electroplating: Provides various metallic colored finishes - commonly: nickel,
zinc, chrome.
- Anodizing: Provides black, clear and colored finishes on aluminum.
- Powder Coating: Provides a durable color layer - generally preferred to painting.
- For Plastics, injection molding generally produces a better appearance than
milling.
- For plastics Acrylic is best for polishing.
- Milling creates a surface which may have complex patterns from the cutting
process. For best appearance apply a mechanical finish. For flat parts brushing can be used. Or finish with
powder coat. For non-flat parts this
would usually be polishing. Prior to buff polishing we recommend to
machine to Ra 32 or 16.
Decorative finishes create an attractive look on parts and can protect the surface at the same time.