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rolling aluminum 6061

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Post new topic Reply to topic  eMachineShop.com Forum Index » Manufacturing
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kenney
Tue May 11, 2010 11:00 pm rolling aluminum 6061 Reply with quote

I want to use aluminum 6061 T 6 for a project that will be about 8 inches long 5 inches tall
and about 3/8 inch thick.This is a motorcycle license plate frame. Along with the rest of the design,it needs to have an arc in it. In other words if it were laying on a table, the long ways ends would curve up to about 1 inch off the table.
My question is can 6061 be rolled into this form ? I like this material because it will buff to a brite shine.

Thanks

Tech2
Wed May 12, 2010 3:58 am Reply with quote

6061 can bend to a radius of about 2 to 4 times thickness before cracking.
kenney
Wed May 12, 2010 7:56 am Reply with quote

Thanks for the reply.Well that leaves out 6061,cause the thinist area around the window woud be between 1/16 th to 1/8 th thick.Will have to re think the material.

What are your recomendations,less expensive the better,maybe chrome plate.

Thanks

Kenney

Tech3
Wed May 12, 2010 11:22 am Reply with quote

You can use Aluminum 5052.
kenney
Wed May 12, 2010 12:20 pm Reply with quote

thanks.will 5052 shine when buffed?
Tech2
Wed May 12, 2010 5:33 pm Reply with quote

Yes you can polish 5052.
kenney
Wed May 12, 2010 11:52 pm Reply with quote

OK the price is right on 5052.Almost through with the CAD.
Can you roll this .I dont see a machine that would do this.Or is it the bend machine ?
If it is how would I use it for this application ?

Thanks

Tech2
Thu May 13, 2010 4:07 am Reply with quote

You can get close to the same effect with multiple parallel bends.
Tech3
Thu May 13, 2010 4:34 am Reply with quote

Please review Bending Tips.

Last edited by Tech3 on Thu Dec 23, 2010 10:06 am; edited 1 time in total

kenney
Thu May 13, 2010 7:47 am Reply with quote

I tried the multiple bends using 13 @ 5 degrees and it looks close but the 3D view I get is segmented and when I try for a cost it says 5 machines reporting incompatibility and consider limiting material thickness to.250 . My thickness needs to be .344

Can I still roll this to get the arc I need ?

Thanks

Tech3
Thu May 13, 2010 1:10 pm Reply with quote

No, we support bending of sheet up to 1/4 only. We missed that you specified the part thickness as 3/8 in original post.
kenney
Thu May 13, 2010 2:23 pm Reply with quote

OK Well that's the thickness i need
I Would like to order 10 or 12 of these. Flat I guess.

Once I received them from you,

Do you have any recommendations how to get the arc
I need from a local shop using this type of aluminum

Thanks.

Tech2
Thu May 13, 2010 6:42 pm Reply with quote

Please post your design.
kenney
Fri May 14, 2010 8:31 am Reply with quote

Here it is.


 Description:

Download
 Filename:  frame.ems
 Filesize:  21.69 KB
 Downloaded:  50 Time(s)


Tech2
Fri May 14, 2010 1:20 pm Reply with quote

Generally 2D shapes are bent or rolled. You have more of a 3D shape. The job is not suited for us.
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